Electrical Connections

Custom electrical solutions for every project

At Casa Masfarné, we design and manufacture custom electrical connections, specifically developed to adapt to the technical requirements of each installation, equipment, or machinery. Thanks to our extensive experience in the sector and our production capacity, we are able to offer completely tailored solutions for industrial, energy, railway, automotive, and other applications.

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Design and Specifications

Each connection is configured based on usage conditions, current capacity, operating environment, and mechanical requirements. Our capabilities include:

We manufacture connections using flat, round, or foil conductors to ensure optimal adaptation to each type of installation or available physical space.

We offer multiple options, from standard terminals and tube terminals to press-welded terminals, selecting the best solution based on the application and required connection capacity.

We can adapt the number, diameter, and arrangement of the holes in the terminals to ensure precise integration with the client’s components.

The electrolytic copper we use in our products is of high purity (99.9%), obtained through electrolysis (Cu-ETP according to EN 13602 standard).
The annealing process subjects the material to heat treatment, making it more malleable and flexible, improving its mechanical properties without altering its electrical ones.

Copper Composition (Cu-ETP)
CU-ETP: 99,9 % min.
Se-Te-Bi: 3 ppm (Max) Cr-Mn-Sb-Cd-As-P-S: 15 ppm (Max)
Sn-Ni-Fe-Si-Zn-Co: 20 ppm (Max) Ag: 25 ppm (Max)

We use two types of copper:

  • Polished Copper (Cu)
    It has a smooth and shiny surface. It is mainly used in the manufacture of electrical equipment, indoor installations, and other applications where excellent conductivity and surface finish are required.
  • Tinned Copper (CuSn)
    It has a tin coating that protects the copper from corrosion and oxidation. The coating thickness complies with EN 13602 (Classes A, B, or C). It is commonly used in marine wiring, outdoor installations, and industrial applications where corrosion resistance is essential.

 

Coating Requirements (EN 13602)

Grade Min. Coating Thickness (µm) Max. Coating Continuity (g/m²) Coating Adhesion
A 0,30 1,0 No black cracks
B 0,60
C Not Specified*
(*) The coating thickness when not specified is subject to agreement between the customer and the supplier.

We offer a range of diameters from 0.05 mm to 1 mm, allowing for different degrees of flexibility, mechanical resistance, and current capacity.

Our connections range from 0.75 mm² to 3,000 mm², making them suitable for both low-power applications and high electrical demand installations.

To ensure electrical safety and environmental resistance, we offer different insulation systems:

    • Extrusion: Ideal for large productions or uniform protections.
    • Taping: Offers flexibility and localized protection.
    • Heat shrink tubing: For environments where additional insulation and mechanical or thermal protection are required.

Why Choose Casa Masfarné Electrical Connections?

  • Total Adaptability

    We specialize in manufacturing electrical connections that meet the exact requirements of each client or project.
  • High-quality Materials

    We use only high-purity copper, in its polished or tinned version, guaranteeing excellent conductivity, resistance, and durability.
  • Comprehensive Custom Design

    We control the entire process: from conductor design and the choice of wire type and terminals to final insulation, adapting to complex electrical environments and extreme conditions.

Commitment to excellence

At Casa Masfarné, we combine more than 130 years of experience with cutting-edge technology to offer completely tailored Litz wire solutions, meeting the most demanding electrical, thermal and mechanical requirements of the current market.

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